Universal R-320 Operator's Manual Page 1

R-320 Automatic Round Product Labeling System Operator’s Manual Serial #

10SECTION 3 SETUP AND OPERATION ADJUSTING PEELER PLATE TO CONTAINER The peeler plate of the applicator needs to be adjusted square to the conveyor

11SETUP AND OPERATION CONTINUED 1. With power OFF, select the container to be labeled, place on conveyor for reference and adjust vertical height o

12SETUP AND OPERATION CONTINUED ADJUSTING THE TURNING UNIT 1. To do this, loosen the knobs under the Turning Unit. Move the Turning Unit t

13 SETUP AND OPERATION CONTINUED 3. After adjusting Turning Unit height, you will also need to adjust the height and tilt of the Turning Unit Backi

14 ADJUSTING PRODUCT SENSOR CONTINUED 2. After the Product Sensor is adjusted to the container, turn power to the system on by pulling Red Emergen

15 ADJUSTING PRODUCT SPACER The Product spacer meters the spacing between the containers that are being labeled. The diameter of the container and th

16WEBBING THE L-15 1st. Turn the Applier switch on the control enclosure off. 2nd. Do not use a label to attach the web to the rewind spool; this w

17WEBBING THE L-15 CONTINUED 4. Route the web under the upper idler roll and peeler bar assembly tie bars, and continue between the pivot roller an

18RUNNING THE L-15 Label stop position. Now that the machine is webbed, turn on both the main and motor switches. Slide the Web back and forth so

P. O. Box 25135, Tampa, FL 33622-5135TEL: (813) 886-4000 / TOLL FREE: (800) 237-0946FAX: (813) 884-8818 / TOLL FREE: (800) 375-8861www.ttco.com / info

2 Operator’s Manual Version: C 12/8/2004 The information in this manual is subject to change without notice. No part of this manual may be repr

20 SETTING THE SPEED OF THE R-320 1. Pull the Emergency Stop switch out (ON). 2. Turn the Main switch to ON. 3. Turn the Conveyor switch to ON. D

21ADJUSTING THE PEELER ASSEMBLY Now that the Conveyor and Turning Unit are speed matched, Adjust Peeler Plate so it is close but not touching the Tu

22ADJUSTING THE PRODUCT SENSOR POSITION If the label transfer is smooth but is inconsistently applying the label, the product sensor needs to be adj

23ADJUSTING THE LABEL HEIGHT OF THE L-15 Run one test container. Look at the label placement in reference to the height. If the label is too high, t

24 ADJUSTING LABEL SKEW If the label is skewed either up or down, the applicator needs to be re-adjusted for the skew. To do this, there is a knob u

25WASTE WEB REMOVAL 1. To remove waste web, turn off the machine, and remove the web retention clip. 2. Tear the web first. 3. While holding

26OPTIONAL LION SENSOR (Clear Labels) Important: • Web must remain in contact with mounting plate. • Label must pass under the sensor indicator •

© Lion Precision 2002 • 563 Shoreview Park Road • St. Paul, Minnesota • 55126 • Phone 651-484-6544 • Fax 651-484-6824 LION PRECISION LRD611

28 SECTION 4 TROUBLESHOOTING No power to entire system: 1. Is the emergency switch on the control enclosure pulled out? 2. Is the main switch on t

29CONTROL ENCLOSURE LAYOUT Product Spacer Fuse Applicator Fuse Master Control RelayConveyor Fuse Turning Unit Fuse N.O. Contact Marked “A”“A”

3 Table of Contents SECTION 1 OVERVIEW...4 INTRODUCTION...

30 TROUBLESHOOTING CONTINUED PROBLEM WITH WRINKLE OR SKEWED LABEL The turning unit must be adjusted properly to the top of the conveyor. If the tur

31TROUBLESHOOTING CONTINUED LABEL DISPENSING FROM APPLICATOR CONSTANTLY Make sure that the label web going threw the label sensor. Make sure that

32L-15 MAINTENANCE 1. Remove the Top covers of L-15. 2. Apply a small amount of grease to the felt of the Rewind Sprocket Assembly by moving Rewin

33RECOMMENDED SPARE PARTS Revised: 12/8/2004 4:30 PM PART # PART DESCRIPTION 200006 SWITCH, DPST ROCKER (MAIN) 200007 SWITCH, SPST ROCKER (MOTOR

34SECTION 6 DRAWINGS AND BILL OF MATERIAL R-320 MAIN ASSEMBLY See Drawing R320-I-00C SENSOR BRACKET ASSEMBLY See Drawing SBK-I-06 ADJUSTABLE BACKING

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:R-320 MAIN ASSEMBLYMACHINE: R320R320-I-00C*R320-I-00C*01* SBK-I-06 ASSEMBLY, SENSOR BRACK

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:SENSOR BRACKET ASSEMBLYMACHINE: R320SBK-I-06*SBK-I-06*01 500084 HANDLE, 3/8 FEMALE RATCHE

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ADJUSTABLE BACKING PAD ASSEMBLYMACHINE: R320TA-I-40*TA-I-40*01 500084 HANDLE, 3/8 FEMALE

4SECTION 1 OVERVIEW INTRODUCTION Thank you for purchasing the R-320 Automatic round product labeling system. The R-320 is known for high quality

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ADJUSTABLE BACKING PAD ASSEMBLYMACHINE: R320TA-I-40*TA-I-40*17 853014 WASHER, 1/4" .

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CONTROL ENCLOSURE ASSEMBLYMACHINE: R320R320-I-11B*R320-I-11B*01 ES-I-01 ASSEMBLY, E-STOP

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CONTROL ENCLOSURE ASSEMBLYMACHINE: R320R320-I-11B*R320-I-11B*NOTE:* L-15 VERSION** SL-10

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:SWITCHING AND TIMING ASSEMBLYMACHINE: R320CW-I-00*CW-I-00*01 200204 POTENTIOMETER, 5K LIN

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:APPLIER MOUNTING ASSEMBLYMACHINE: R320R320-I-30*R320-I-30*01 SS-112 KNOB, MICROMETER ADJU

5 SPECIFICATIONS Electrical Power: 120VAC, 10 Amps, 60Hz Label Apply speed: Depends on label size up to 1200 Inches/min Label Size: 6-1/2”

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CRANK ASSEMBLYMACHINE: R320CPSS-I-40*CPSS-I-40*01 810070 PIN, 3/16 X 1-1/2 ROLL 102 7501

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:MA-300 Z-AXIS ADJUST ASSEMBLYMACHINE: R320MA3-I-00*MA3-I-00*01 854003 NUT, 3/8-16 SELF-LO

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:PRODUCT SPACER ASSEMBLYMACHINE: R320PS3-I-01*PS3-I-01*01 500085A HANDLE, 3/8 MALE RATCHET

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CONVEYOR ASSEMBLYMACHINE: R320R320-I-10C*R320-I-10C*01** CA-012 SHAFT, 7" EXTENTION

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CONVEYOR ASSEMBLYMACHINE: R320R320-I-10C*R320-I-10C*26 CP2-008 BAR, LOWER TIE 127 CA-06-0

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:JUNCTION BOX ASSEMBLYMACHINE: R320R320-I-20*R320-I-20*01 100192 CONNECTOR, STRAIGHT 102 1

6PRODUCT WARRANTY Universal Labeling Systems, Inc. warranties all parts to be free from defects in material and workmanship for a period of one year

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:CONVEYOR BASE ASSEMBLYMACHINE: R320CPSS-I-10A*CPSS-I-10A*01 (A) CPSS-026 SHAFT, SPACER 20

POWER MODULE SETUP SHEET PLEASE READ CAREFULLY BEFORE INSTALLING SWITCH #1 DELAY SELECT OFF - NO DELAY ON - START AND STOP DELAY SET BY FRONT PANE

35TECHNICAL SUPPORT When calling for Technical Support: have your Model #: R320 and Serial Number ready: R320 (located on the side opposite the con

7 START UP SETTING CONVEYOR SPEED ______________ TURNING UNIT/ENCAPSULATOR SPEED

8SECTION 2 CONTROLS AND THEIR FUNCTIONS R-320 CONTROL ENCLOSURE 1. Emergency Stop: When pressed in it shuts down the system and a Red light

9CONTROLS AND THEIR FUNCTIONS L-15 FRONT PANEL 1. Main Switch: Supplies power to the machine. The main switch "On" also supplies power t