Universal CLP-100NI-NPRT Service Manual

VersaBlue® Adhesive MeltersType VB CwithSiemens ControllerManual P/N 7135049A− English −Issued 02/07NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY

Table of ContentsVIIIP/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Operation4-44P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 3: Threshold Switch)NOTE: To be able to work on the

Operation4-45P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 4: Pressure Alarms, SwitchingBetween Speed / Pressure Control, Press

Operation4-46P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)Pressure Sensor ATwo pressure sensors (A and B) can be assigned per pump

10bar bar1 C102 C103 C104 C105 C106 C107 C108 COverpressure faultOverpressure warningUnderpressure warningbarbarbarP SENSOR C1Operation4-47P/N 7135049

Operation4-48P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)Switching Between Speed Control − Pressure ControlSpeed-controlledFig. 4

Operation4-49P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPressure Control − Manual ModeIn manual mode the operator has control over the motors. T

Operation4-50P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 5: Pressure Build-up Feature)NOTE: To be able to wo

Operation4-51P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVariation 1: Line stop signalEnable pressure build-up feature and select condition for w

Operation4-52P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor Circuit Switch (Motor Maintenance Switch)All motor controllers and motors are deen

Operation4-53P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSettings RecordProduction information:Material: ManufacturerProcessing temperatureViscos

O-1IntroductionE 2005 Nordson CorporationAll rights reservedNI_EN_L−1105Nordson Internationalhttp://www.nordson.com/DirectoryCountry Phone FaxEuropeAu

Operation4-54P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSettings Record - Spare CopyProduction information:Material: ManufacturerProcessing temp

Maintenance5-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 5MaintenanceWARNING: Allow only qualified personnel to perform the following t

Maintenance5-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensProcessing MaterialsDesignation Order number UseHigh temperature grease To be applied t

Maintenance5-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter part Activity Interval Refer toAir hoses Inspect for damage Every time the melte

Maintenance5-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter part Activity Interval Refer toFilling valve (option) Check control moduledetect

Maintenance5-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVisual Inspection for External DamageWARNING: When damaged parts pose a risk to the op

XMaintenance5-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChanging Type of MaterialThe old material must be removed from the tank (Refer to Tank

Maintenance5-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTankDraining MaterialAllow the melter pump(s) to run until the material has drained fro

Maintenance5-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFan and Air FilterThe air filters (1, 2) must be cleaned (knocked out) or replaced, dep

VarisealMaintenance5-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGear PumpChecking for LeakageGear Pumps with VarisealThe VarisealR is a single-

O-2IntroductionE 2005 Nordson CorporationAll rights reservedNI_EN_L-1105Outside Europe / Hors d’Europe / Fuera de EuropaS For your nearest Nordson off

Maintenance5-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChecking for Leakage (contd.)Gear Pumps with Gland BoltThe gear pump is equipped with

Maintenance5-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor / Gear BoxWARNING: Before beginning work near the motor, switch off the melter

X+−Maintenance5-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor / Gear Box (contd.)Lubricant SelectionLubricant manufacturer Lubricant (mine

Maintenance5-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstalling Service KitEach kit contains two O-rings and high-temperature grease.Fig. 5

Maintenance5-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilter CartridgeReplacing Filter CartridgeWARNING: Hot! Risk of burns. Wear appropria

Maintenance5-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCleaning Filter Cartridge1. Disassemble the filter cartridge.2. Use a cleaning agent t

12Maintenance5-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstalling Filter CartridgeNOTE: Install the filter cartridge only when the melter

1Maintenance5-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSafety Valve PlateInstalling Service KitEach kit contains two O-rings, sealing paste

1Maintenance5-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTank Isolation ValveInstalling Service KitEach kit contains one O-ring and high-tempe

Maintenance5-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPneumatic Safety ValveThe safety valves, preset at the factory and lead sealed, preven

Safety1-1E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Section 1SafetyRead this section before using the equipment. This section containsrecommendati

Maintenance5-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPressure SensorAvailable only with options Pressure display and Pressure control.WARNI

Maintenance5-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling ValveAvailable only with option Level control with filling connection.If mater

Maintenance5-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaintenance Record FormUnit part Activity Date Name Date NameVisual inspection ofmelte

Maintenance5-23P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUnit part Activity Date Name Date NamePressure control valveFilter cartridgeSafety val

Maintenance5-24P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Troubleshooting6-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 6TroubleshootingWARNING: Allow only qualified personnel to perform the fol

Troubleshooting6-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTroubleshooting TablesMelter not FunctioningProblem Possible Cause Corrective Actio

Troubleshooting6-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor does not Rotate)Problem Possible Cause Corrective ActionSystem n

Troubleshooting6-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor does not Rotate) (contd.)Problem Possible Cause Corrective Acti

Troubleshooting6-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor Rotating)Problem Possible Cause Corrective ActionTank isolation

Safety1-2E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Responsibilities of the Equipment OwnerEquipment owners are responsible for managing safety inf

Troubleshooting6-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaterial Pressure too HighProblem Possible Cause Corrective ActionSafety valve or p

Troubleshooting6-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaterial Residue in TankProblem Possible Cause Corrective ActionTank setpoint tempe

Troubleshooting6-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling Valve (Option)Problem Possible Cause Corrective ActionNo material No compre

Troubleshooting6-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOthersProblem Possible Cause Corrective ActionLeakage at pump shaft sealPump shaft

Troubleshooting6-10P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Repair7-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 7RepairWARNING: Allow only qualified personnel to perform the following tasks.Obser

123Repair7-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Motor ControllerCAUTION: Connect or disconnect lines only when the melter isde

Repair7-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Pressure SensorProfibus Terminating ResistorThe last pressure sensor along the bus

10Tank sidePump sideRepair7-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Gear PumpNordson recommends replacing the pump and sending the

34111 12234444Repair7-5P/N 7135049AE 2007 Nordson CorporationVBC_Siemens5. Place a container under the pump (3) to collect any material left.6. Detach

Safety1-3E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10User QualificationsEquipment owners are responsible for ensuring that users:S Receive safety tr

Repair7-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Gear Pump (contd.)Detaching Gear Pump (contd.)Important Regarding Coupling1 1 1

1Repair7-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing MotorNOTE: Perform the work only when the material is soft (70 °C/158 °F,depend

Repair7-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Safety ValveWARNING: For safety reasons, the safety valve may not be disassembled

1212Repair7-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Filter CartridgeProceed as described in section Maintenance to replace filter

Repair7-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Heating Connection InsulationWARNING: The unit may not be operated without prope

12Repair7-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Temperature Sensor1. Remove electrical equipment cover.2. Disconnect connecting

Repair7-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Level Evaluator (Option)The evaluator is located on the back wall of the electric

1233424435Repair7-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCalibratingCAUTION: When calibrating, keep hands or conducting tools away fromco

Repair7-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Overflow Protection Evaluator (Option)The evaluator is located on the back wall o

LeftRightRepair7-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCalibratingPrerequisitesS Level sensor is installed, fastened mechanically and con

Safety1-4E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Applicable Industry Safety PracticesThe following safety practices apply to the use of the equi

Repair7-16P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Parts8-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 8PartsHow to Use Illustrated Parts ListThe parts lists in the separate document Parts

Parts8-2P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Technical Data9-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 9Technical DataGeneral DataStorage temperature−45 °C to +75 °C − 49 °F to +

Technical Data9-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTemperaturesCAUTION: The maximum operating temperature of the installed gun andthe

Technical Data9-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical DataWARNING: The unit is designed for only one operating voltage. Operat

Technical Data9-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMechanical DataType designation VBC-050 VBC-100 VBC-200Tank volume [liters] 50 100 2

General Instructions Regarding Working with Application MaterialsA-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensAppendix AGeneral Instructions Re

General Instructions Regarding Working with Application MaterialsA-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVapors and GasesEnsure that vapor

Index Protocols and Communication Data ListB-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensAppendix BIndex Protocols andCommunication Data ListGen

Safety1-5E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Installation PracticesS Install the equipment in accordance with the instructions provided in t

Index Protocols and Communication Data ListB-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Modes (contd.)Field BusIn Field bus mode, the

Index Protocols and Communication Data ListB-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensThe following illustrations show an example of the retr

Index Protocols and Communication Data ListB-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensData Block ProcessingThe master formulates a job by det

Index Protocols and Communication Data ListB-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensIndex Protocol and Data ImageThe data blocks are always

Index Protocols and Communication Data ListB-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTransmission Data Block (Extended) (contd.)N + 12 Word

Index Protocols and Communication Data ListB-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReceive Data Block (Extended) (contd.)N + 2 Word Statu

Index Protocols and Communication Data ListB-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensProtocol DataMelter ControlWith Melter control, control

Index Protocols and Communication Data ListB-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Control (contd.)Bit Value ActionStandard Extend

Index Protocols and Communication Data ListB-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStatusWith Status, general information and communicati

Index Protocols and Communication Data ListB-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStatus (contd.)Bit Value ActionStandard ExtendedStatu

Safety1-6E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Maintenance and Repair PracticesS Perform scheduled maintenance activities at the intervals des

Index Protocols and Communication Data ListB-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensBit Value ActionStandard ExtendedStatus Status 1 Statu

Index Protocols and Communication Data ListB-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCommand (contd.)Communication MonitoringIf the job ide

Index Protocols and Communication Data ListB-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChannel NumberThe master has to determine a channel nu

Index Protocols and Communication Data ListB-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRead Data ValueIn Read data value the master reads the

Index Protocols and Communication Data ListB-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample 2 (Standard Index Protocol)If the master sets

Index Protocols and Communication Data ListB-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample 4The Nordson melter sets invalid Read data val

Index Protocols and Communication Data ListB-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensLine Speed Value for Motor 1-n (Key-to-line Mode)Line

Index Protocols and Communication Data ListB-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample of Startup with Standard Index ProtocolFor ind

Index Protocols and Communication Data ListB-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample of Startup with Standard Index Protocol (cont

Index Protocols and Communication Data ListB-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCommunication Data ListGeneral InformationS ACM = Auxi

Safety1-7E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Equipment Safety InformationThis equipment safety information is applicable to the following ty

Index Protocols and Communication Data ListB-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-23P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-24P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-25P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-26P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-27P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-28P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-29P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-30P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-31P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOrder numberP/N = Order number for Nordson productsNoticeThis is a Nordson Corporation publication wh

Safety1-8E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Disabling the GunsAll electrical or mechanical devices that provide an activation signal to the

Index Protocols and Communication Data ListB-32P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-33P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-34P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-35P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Index Protocols and Communication Data ListB-36P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Safety1-9E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10General Safety Warnings and CautionsTable 1-1 contains the general safety warnings and cautions

Safety1-10E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10General Safety Warnings and Cautions (contd)Table 1-1 General Safety Warnings and Cautions (

Safety1-11E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10EquipmentTypeWarning or CautionHMCAUTION: Hot surfaces! Avoid contact with the hot metal sur

Safety1-12E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Other Safety PrecautionsS Do not use an open flame to heat hot melt system components.S Check

Introduction2-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 2IntroductionIntended UseAdhesive melters of the series VersaBlueR may be used

Introduction2-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUnintended Use − Examples −The melter may not be used under the following conditions:S

Introduction2-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDefinition of TermsInterface Standard I/OComponent designation: XS 2Transmits the digi

Introduction2-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description123457869131015121114Fig. 2-1 Example VBC−2001 Tank lid2 Air filter3

Introduction2-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)201817232122Pt 100Ni12025241916Fig. 2-216 Hose receptacles

Table of Contents IP/N 7135049AE 2007 Nordson CorporationVBC_SiemensTable of ContentsNordson International O-1. . . . . . . . . . . . . . . . . . . .

123211Introduction2-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)TankThe tank is divided into grid (low melt) and res

121Introduction2-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPneumatic Pressure Control ValveThe pneumatic pressure control valves (1) can be in

21Introduction2-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)Identification of Hose ConnectionsThe melter supplies va

Introduction2-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical CabinetSide with Receptacles462318591071211864Fig. 2-101 Air run-up, XS 32

31212Introduction2-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOptionsLevel Control / Overflow ProtectionThe long level sensor (1) is connected

Introduction2-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOptions (contd.)Pressure DisplayThe pressure sensors (Fig. 2-12 and 2, Fig. 2-13) fo

Introduction2-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensID PlateThe system has two ID plates. One is located on the outside of the melter(Ref

12Installation3-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 3InstallationWARNING: Allow only qualified personnel to perform the followi

Installation3-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensLifting (Unpacked Melter)Refer to the section Technical Data for weight. Lift onlyS Wi

Installation3-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRequired Space13502400130013956602100900Fig. 3-3 Type VB C with tank extension (hopper

Table of ContentsIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensIntroduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation3-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstallation Personnel’s ExperienceThe instructions contained in this section are inte

Installation3-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical ConnectionsWARNING: Risk of electrical shock. Failure to observe may resu

Installation3-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical Connections (contd.)Power Supply ConnectionNOTE: The melter must be insta

132MXHH002S033A0295Installation3-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting HoseAlso refer to the hose manual.Connecting Electricall

1321Installation3-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting (contd.)NOTE: For units with recirculation hoses: do not mistake reci

21Installation3-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting Filling Valve (Option)Conditioning Compressed AirThe quality of the compr

OutputsInputsInstallation3-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface AssignmentInterface Standard I/O − Standard Assignment for XS

Installation3-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDigital inputsPin Input Function110 V24 VRising edge: Switch application group to con

Installation3-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Standard I/O − Standard Assignment for XS 2.1 −Digital inputsPin Input Func

Installation3-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStandard I/O Interface − XS2 Assignment withOption Solenoid Valve Control −Digital in

Table of Contents IIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstallation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation3-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDigital outputsPin Contact Function17 Makecontact24 V: External solenoid valve 1 is t

Installation3-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Standard I/O − XS2.1 Assignment withOption Solenoid Valve Control −Digital

−XS1.1Installation3-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Gun Solenoid Valve ControlXS1.1 to XS8.1 (3-pin)Pin Output Function1

−XS5−XS5.n−XS32.nInstallation3-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Key-to-line ModeIn Field bus mode (option Field bus commun

12345678910121113*)internal external+24 VDC0 VDC1415160 - 10 VDC0 VDCInstallation3-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Level

Installation3-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRemoving MelterRun the melter until empty, separate all connections from the melter,

Installation3-20P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Operation4-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 4OperationWARNING: Allow only qualified personnel to perform the following tasks

Operation4-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDescription of SymbolsThe following symbols appear on several screens and indicate Call

Operation4-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensKeys with and without Indication LampThe indication lamp indicates the status (lit = swit

Table of ContentsIVP/N 7135049AE 2007 Nordson CorporationVBC_SiemensHeatup Guided by Reference Channel 4-18. . . . . . . . . . . . . . . . . . . . . .

Status display0 500 h h500Remaining time until systemready0 20 min min3Heating hours until nextmaintenance0 500 h h500Heatup phaseTime until automatic

Operation4-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial StartupAfter the melter has been properly installed, initial startup can take pla

Operation4-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensEntering PasswordIf a password-protected input field is touched, the control unit causes

Operation4-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial Startup (contd.)Set on Control Panel:3. Basic settings23Fig. 4-5 Touch repeatedl

Operation4-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel Setup (contd.)S Activate/deactivate channelsS Re-name temperature channels

System readyOperation4-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial Startup (contd.)S Set service interval.The service tasks that are to

Operation4-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview −Tzone # nT1T2T3 T4Starting screenFig. 4-8Note: The feature Sel

Operation4-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V3V4V1V2"V7V5V6Working with Application GroupsS

Operation4-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V1V7V8V9V10V11V13V12"V14Fig. 4-10

Operation4-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V7V14V17V16V15V18V19V20V20.1System ready setupFieldb

Table of Contents VP/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation4-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)M4Motor 1M1M2M3M8With pressure build-up functionM5M6

Operation4-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling the TankManuallyWARNING: Hot! Risk of burns. Wear appropriate protectiveclothin

25 mmmax1Operation4-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaximum LevelThe level should not exceed 25 mm (1 inch) under the rim of thetan

Operation4-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRecommended Temperature SetpointsThe temperature setting is determined, among other thin

TimeTemperatureSetpoint Guided channel10 °CSetpoint Reference channelTimeTemperatureSetpoint Reference channel2 °CSetpoint Guided channelOperation4-18

Operation4-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUndertemperature InterlockThe undertemperature interlock prevents the melter motors from

Operation4-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDaily StartupNOTE: The following steps can be performed completely only with a level 1p

Operation4-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTP 270 Control PanelHeatup phaseFig. 4-18Melter Modes − OverviewV25, V50, V 100⇒ Local m

Operation4-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStarting Screen Service symbol: A wrench lights up. Refer to Overview / V16.Fig. 4-19Add

Operation4-23P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Temperature ParametersCAUTION: The maximum operating temperature of the installed gun

Table of ContentsVIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensTroubleshooting 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation4-24P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample: Increasing Temperature of Hose 1 from 220 °C (428 °F) to 230 °C (446 °F) (contd

Operation4-25P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGrid Parameters (Screen 1: Alarm Values) (contd.)Overtemperature/undertemperature fault

Operation4-26P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGraphic Presentation of Temperature Parameters*Refer to Monitoring of Heatup and Cooling

Operation4-27P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 2: Activate Channel, Mode,Control Parameters)NOTE: To be able to wo

Operation4-28P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 3)NOTE: To be able to work on the parameter level, the password for

Operation4-29P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStandard I/O Group InputsInput: An input (for enabling) can be assigned to each applicat

Operation4-30P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter Entering/Exiting StandbyRefer to Overview / V9 for information on standby setup.

Operation4-31P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.)NOTE: The Standard I/O interface signals All motors ON/OFF (collective

Operation4-32P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Information (Melter and Control System)Total hours with heaters on: Th

A B C DE F G H: Activated : DeactivatedActivated / DeactivatedABCDEFGHSelected featureActivated / StandbyABCDEFGHSelected featureOperation4-33P/N 7135

Table of Contents VIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensParts 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation4-34P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Setup (Screen 1: Seven-day Clock, Standby, Level)NOTE: To be able to

Operation4-35P/N 7135049AE 2007 Nordson CorporationVBC_Siemens StandbyStandby serves to protect the hot melt material and to save energy duringbreaks

Level DisplayOperation4-36P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Level (Option)If the melter is heated up and there are no

Operation4-37P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Setup (Screen 2: e.g. Units, Ready Delay Time,Service Interval, Field Bus)NOTE: To be

Operation4-38P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.)Field Bus SetupThe melters on the field bus each require a node address

Operation4-39P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Setup (Screen 3: e.g. Nordson Setup, PressureSensor Setup)NOTE: To be able to work on

Operation4-40P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor Switching On/Off Motor (Individual Enable)Only enabled motors can be switched on.

Operation4-41P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)12Motor 1Motor 2Fig. 4-51 Motors: Enable on the melter screen − switch o

Operation4-42P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 1: Type of Motor Enable,Adaptation to Parent Machine

Operation4-43P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 2: Key-to-line)NOTE: To be able to work on the parameter level, the